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淺談運行中電氣設備紅外線測溫

2020-01-03 11:13

  紅(hong)外(wai)(wai)(wai)(wai)(wai)測(ce)溫(wen)(wen)(wen)(wen)技術的(de)(de)(de)原理是基(ji)于自然(ran)界中一切溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)高于絕對(dui)零度(du)(du)(du)(du)(du)的(de)(de)(de)物(wu)(wu)體(ti)(ti)每(mei)時(shi)每(mei)刻都輻(fu)射(she)出(chu)紅(hong)外(wai)(wai)(wai)(wai)(wai)線(xian)同(tong)(tong)時(shi)這(zhe)種(zhong)紅(hong)外(wai)(wai)(wai)(wai)(wai)線(xian)輻(fu)射(she)都載有物(wu)(wu)體(ti)(ti)的(de)(de)(de)特(te)征信息,這(zhe)就(jiu)為(wei)利用紅(hong)外(wai)(wai)(wai)(wai)(wai)技術判(pan)(pan)(pan)別(bie)各種(zhong)被測(ce)目標的(de)(de)(de)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)高低(di)和熱(re)分(fen)(fen)(fen)布(bu)場提供了(le)客觀(guan)(guan)基(ji)礎(chu),物(wu)(wu)體(ti)(ti)表(biao)(biao)現(xian)熱(re)力學溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)的(de)(de)(de)變(bian)化,使物(wu)(wu)體(ti)(ti)發熱(re)功率發生相應變(bian)化。物(wu)(wu)體(ti)(ti)產(chan)生的(de)(de)(de)熱(re)量在發出(chu)紅(hong)外(wai)(wai)(wai)(wai)(wai)輻(fu)射(she)的(de)(de)(de)同(tong)(tong)時(shi),還(huan)在物(wu)(wu)體(ti)(ti)周圍形成(cheng)一定(ding)的(de)(de)(de)表(biao)(biao)面(mian)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)分(fen)(fen)(fen)布(bu)場u這(zhe)種(zhong)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)分(fen)(fen)(fen)布(bu)場取決于物(wu)(wu)理材料的(de)(de)(de)熱(re)物(wu)(wu)理性(xing),也就(jiu)是物(wu)(wu)體(ti)(ti)內部(bu)的(de)(de)(de)熱(re)擴散和物(wu)(wu)體(ti)(ti)表(biao)(biao)面(mian)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)與外(wai)(wai)(wai)(wai)(wai)界溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)的(de)(de)(de)熱(re)交換。目前(qian),大部(bu)分(fen)(fen)(fen)電(dian)力用戶使用的(de)(de)(de)都是低(di)壓大電(dian)流的(de)(de)(de)電(dian)氣(qi)設(she)備(bei)(bei),一旦電(dian)氣(qi)設(she)備(bei)(bei)出(chu)現(xian)故障就(jiu)容易引(yin)起(qi)高溫(wen)(wen)(wen)(wen)。同(tong)(tong)時(shi),電(dian)氣(qi)設(she)備(bei)(bei)的(de)(de)(de)接觸不良會引(yin)起(qi)高溫(wen)(wen)(wen)(wen)、打(da)火、電(dian)弧,容易成(cheng)為(wei)火災(zai)的(de)(de)(de)引(yin)火源,類似(si)這(zhe)種(zhong)危險(xian)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)和隱患通常是不易被發現(xian)的(de)(de)(de)u紅(hong)外(wai)(wai)(wai)(wai)(wai)線(xian)測(ce)溫(wen)(wen)(wen)(wen)診斷(duan)(duan)(duan)方(fang)法(fa)主要(yao)有表(biao)(biao)面(mian)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)判(pan)(pan)(pan)斷(duan)(duan)(duan)法(fa)、相對(dui)溫(wen)(wen)(wen)(wen)差判(pan)(pan)(pan)斷(duan)(duan)(duan)法(fa)、同(tong)(tong)類比較(jiao)法(fa)、熱(re)譜圖分(fen)(fen)(fen)析(xi)法(fa)、檔案分(fen)(fen)(fen)析(xi)法(fa)五種(zhong)。其中表(biao)(biao)面(mian)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)判(pan)(pan)(pan)斷(duan)(duan)(duan)法(fa)就(jiu)是當前(qian)生產(chan)試驗人(ren)員普遍(bian)運(yun)用的(de)(de)(de)一種(zhong)方(fang)法(fa),此(ci)方(fang)法(fa)就(jiu)是根(gen)據(ju)(ju)(ju)測(ce)得的(de)(de)(de)設(she)備(bei)(bei)表(biao)(biao)面(mian)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)值(zhi),對(dui)照有關(guan)規定(ding),凡(fan)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)(或溫(wen)(wen)(wen)(wen)升(sheng))超過標準者可根(gen)據(ju)(ju)(ju)設(she)備(bei)(bei)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)超標的(de)(de)(de)程(cheng)度(du)(du)(du)(du)(du)、設(she)備(bei)(bei)的(de)(de)(de)重要(yao)性(xing)及設(she)備(bei)(bei)承(cheng)受(shou)機械應力的(de)(de)(de)大小來(lai)確定(ding)設(she)備(bei)(bei)缺(que)陷(xian)的(de)(de)(de)性(xing)質,而大多生產(chan)人(ren)員往(wang)往(wang)即簡(jian)化地根(gen)據(ju)(ju)(ju)設(she)備(bei)(bei)是否發熱(re)及發熱(re)的(de)(de)(de)絕對(dui)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)來(lai)主觀(guan)(guan)臆斷(duan)(duan)(duan)設(she)備(bei)(bei)是否處于缺(que)陷(xian)及缺(que)陷(xian)程(cheng)度(du)(du)(du)(du)(du),因此(ci)此(ci)種(zhong)方(fang)法(fa)的(de)(de)(de)主觀(guan)(guan)決定(ding)性(xing)太強,判(pan)(pan)(pan)據(ju)(ju)(ju)缺(que)乏可靠性(xing),往(wang)往(wang)引(yin)起(qi)誤判(pan)(pan)(pan)。筆者個人(ren)認為(wei)相對(dui)溫(wen)(wen)(wen)(wen)差判(pan)(pan)(pan)斷(duan)(duan)(duan)法(fa)及同(tong)(tong)類比較(jiao)法(fa)在現(xian)場判(pan)(pan)(pan)定(ding)更具有客觀(guan)(guan)性(xing)及正確性(xing)。
  相(xiang)對溫差法,顧名思義即是(shi)根(gen)據相(xiang)對溫差判定的方法u相(xiang)對溫差即兩(liang)個對應測點之間的溫差與(yu)其中較熱點的溫升之比的百分數。
  溫(wen)升(sheng)一用同(tong)一檢(jian)測儀器相繼(ji)測得(de)的被測物表面(mian)溫(wen)度(du)和環境溫(wen)度(du)參照體(ti)表面(mian)溫(wen)度(du)之差。
  溫差(cha)一用同(tong)一檢測儀器(qi)相繼測得的不同(tong)被測物(wu)或同(tong)一被測物(wu)不同(tong)部位之(zhi)間的溫度差(cha)。
  環(huan)境(jing)(jing)溫(wen)度參(can)照(zhao)體一用(yong)來采集環(huan)境(jing)(jing)溫(wen)度的(de)(de)物(wu)體叫環(huan)境(jing)(jing)溫(wen)度參(can)照(zhao)體。它(ta)(ta)可能不具(ju)有(you)當(dang)時的(de)(de)真(zhen)實環(huan)境(jing)(jing)溫(wen)度,但(dan)它(ta)(ta)具(ju)有(you)與被(bei)(bei)測(ce)物(wu)相似的(de)(de)物(wu)理(li)屬(shu)(shu)(shu)性,并與被(bei)(bei)測(ce)物(wu)處在相似的(de)(de)環(huan)境(jing)(jing)之中。如(ru):對于LWE6―110油浸式(shi)電(dian)流(liu)互感器(qi)而言,若(ruo)測(ce)得(de)頂部(bu)(bu)金(jin)(jin)屬(shu)(shu)(shu)連片(pian)發熱,那么(me)環(huan)境(jing)(jing)溫(wen)度參(can)照(zhao)體則能選(xuan)擇類似金(jin)(jin)屬(shu)(shu)(shu)連片(pian)或材料(liao)相同的(de)(de)金(jin)(jin)屬(shu)(shu)(shu)部(bu)(bu)件,而不能選(xuan)擇瓷群(qun)或其他(ta)材質的(de)(de)金(jin)(jin)屬(shu)(shu)(shu)等。
  對(dui)電(dian)(dian)流致(zhi)熱(re)型(xing)設(she)(she)(she)備(bei)(bei)(bei)(bei),若發(fa)現(xian)(xian)設(she)(she)(she)備(bei)(bei)(bei)(bei)的(de)導(dao)流部(bu)分熱(re)態異常,進(jin)行(xing)準確(que)測溫(wen)(wen)(wen)后按(an)(an)公式⑴算(suan)出相(xiang)(xiang)對(dui)溫(wen)(wen)(wen)差(cha)值(zhi)(zhi),按(an)(an)上(shang)表的(de)規(gui)定(ding)判斷設(she)(she)(she)備(bei)(bei)(bei)(bei)缺(que)陷(xian)的(de)性(xing)(xing)質(zhi)。當發(fa)熱(re)點的(de)溫(wen)(wen)(wen)升(sheng)值(zhi)(zhi)小于10K時(shi),不宜按(an)(an)上(shang)述的(de)規(gui)定(ding)確(que)定(ding)設(she)(she)(she)備(bei)(bei)(bei)(bei)缺(que)陷(xian)的(de)性(xing)(xing)質(zhi)。對(dui)于負(fu)荷(he)(he)率小、溫(wen)(wen)(wen)升(sheng)小但(dan)相(xiang)(xiang)對(dui)溫(wen)(wen)(wen)差(cha)大的(de)設(she)(she)(she)備(bei)(bei)(bei)(bei),如果有條件(jian)改變負(fu)荷(he)(he)率,可(ke)增大負(fu)荷(he)(he)電(dian)(dian)流后進(jin)行(xing)復(fu)測,以(yi)確(que)定(ding)設(she)(she)(she)備(bei)(bei)(bei)(bei)缺(que)陷(xian)的(de)性(xing)(xing)質(zhi)。當無(wu)法進(jin)行(xing)此類復(fu)測時(shi),可(ke)暫定(ding)為一般缺(que)陷(xian),并(bing)注意監視(shi)u同(tong)(tong)類比較(jiao)法即是(shi)在(zai)同(tong)(tong)型(xing)號同(tong)(tong)廠家的(de)設(she)(she)(she)備(bei)(bei)(bei)(bei)之間比較(jiao)。同(tong)(tong)類比較(jiao)法可(ke)分為電(dian)(dian)流致(zhi)熱(re)型(xing)設(she)(she)(she)備(bei)(bei)(bei)(bei)及(ji)電(dian)(dian)壓致(zhi)熱(re)型(xing)設(she)(she)(she)備(bei)(bei)(bei)(bei)比較(jiao)u在(zai)同(tong)(tong)一電(dian)(dian)氣回路中(zhong),當三相(xiang)(xiang)電(dian)(dian)流對(dui)稱(cheng)和三相(xiang)(xiang)(或兩(liang)相(xiang)(xiang))設(she)(she)(she)備(bei)(bei)(bei)(bei)相(xiang)(xiang)同(tong)(tong)時(shi),比較(jiao)三相(xiang)(xiang)(或兩(liang)相(xiang)(xiang))電(dian)(dian)流致(zhi)熱(re)型(xing)(如電(dian)(dian)流互感器)設(she)(she)(she)備(bei)(bei)(bei)(bei)對(dui)應部(bu)位的(de)溫(wen)(wen)(wen)升(sheng)值(zhi)(zhi),可(ke)判斷設(she)(she)(she)備(bei)(bei)(bei)(bei)是(shi)否正常。若三相(xiang)(xiang)設(she)(she)(she)備(bei)(bei)(bei)(bei)同(tong)(tong)時(shi)出現(xian)(xian)異常,可(ke)與同(tong)(tong)回路的(de)同(tong)(tong)類設(she)(she)(she)備(bei)(bei)(bei)(bei)比較(jiao)。
  當三(san)相負(fu)荷(he)電(dian)(dian)流(liu)不對稱時,應考慮負(fu)荷(he)電(dian)(dian)流(liu)的(de)(de)影響。對于型號規(gui)格相同(tong)的(de)(de)電(dian)(dian)壓(ya)(ya)致熱型設備(bei)(如避雷器)可根據其對應點(dian)溫(wen)升(sheng)值的(de)(de)差(cha)異來判(pan)(pan)斷(duan)設備(bei)是否正常u電(dian)(dian)壓(ya)(ya)致熱型設備(bei)的(de)(de)缺(que)陷(xian)宜用允許溫(wen)升(sheng)或同(tong)類允許溫(wen)差(cha)的(de)(de)判(pan)(pan)斷(duan)依據確定u―般情(qing)況下,當同(tong)類溫(wen)差(cha)超過允許溫(wen)升(sheng)值的(de)(de)30%時,應定為(wei)重大(da)缺(que)陷(xian)u當三(san)相電(dian)(dian)壓(ya)(ya)不對稱時應考慮工作電(dian)(dian)壓(ya)(ya)的(de)(de)影響。
  熱(re)譜圖(tu)分析(xi)法是(shi)根據(ju)同(tong)類設備(bei)在正常(chang)狀(zhuang)態(tai)(tai)和(he)異常(chang)狀(zhuang)態(tai)(tai)下(xia)的熱(re)譜圖(tu)的差(cha)異來(lai)判(pan)斷(duan)設備(bei)是(shi)否(fou)正常(chang)。檔(dang)案分析(xi)法則(ze)是(shi)分析(xi)同(tong)一(yi)設備(bei)在不(bu)同(tong)時期(qi)的檢測(ce)數據(ju)(例如(ru)溫升、相(xiang)對溫差(cha)和(he)熱(re)譜圖(tu))找出設備(bei)致熱(re)參(can)數的變化(hua)趨勢和(he)變化(hua)速率(lv),以(yi)判(pan)斷(duan)設備(bei)是(shi)否(fou)正常(chang)。
  在作業現(xian)場實(shi)際操作中(zhong),首先要保(bao)*設備(bei)溫(wen)(wen)(wen)(wen)度測試的(de)(de)(de)準確(que)(que)性,才能(neng)進(jin)行數(shu)據的(de)(de)(de)后續判斷,而(er)作到準確(que)(que)測溫(wen)(wen)(wen)(wen)則應(ying)該注意(yi)以下事項:針(zhen)對(dui)不同(tong)的(de)(de)(de)檢(jian)測對(dui)象選擇不同(tong)的(de)(de)(de)環(huan)境(jing)溫(wen)(wen)(wen)(wen)度參(can)照(zhao)(zhao)體;測量(liang)設備(bei)發熱(re)點(dian)(dian)、正(zheng)(zheng)常(chang)相的(de)(de)(de)對(dui)應(ying)點(dian)(dian)及(ji)環(huan)境(jing)溫(wen)(wen)(wen)(wen)度參(can)照(zhao)(zhao)體的(de)(de)(de)溫(wen)(wen)(wen)(wen)度值(zhi)時(shi),應(ying)使用同(tong)一(yi)儀器相繼測量(liang);正(zheng)(zheng)確(que)(que)選擇被測物體的(de)(de)(de)發射率;4作同(tong)類比(bi)較時(shi),要注意(yi)保(bao)持(chi)儀器與各對(dui)應(ying)測點(dian)(dian)的(de)(de)(de)距(ju)離(li)一(yi)致,方位一(yi)致;5正(zheng)(zheng)確(que)(que)鍵入(ru)大氣溫(wen)(wen)(wen)(wen)度、相對(dui)濕度、測量(liang)距(ju)離(li)等補償(chang)參(can)數(shu),并(bing)選擇適當的(de)(de)(de)測溫(wen)(wen)(wen)(wen)范圍;應(ying)從不同(tong)方位進(jin)行檢(jian)測,求出最(zui)熱(re)點(dian)(dian)的(de)(de)(de)溫(wen)(wen)(wen)(wen)度值(zhi);記錄異常(chang)設備(bei)的(de)(de)(de)實(shi)際負荷電流和(he)發熱(re)相、正(zheng)(zheng)常(chang)相及(ji)環(huan)境(jing)溫(wen)(wen)(wen)(wen)度參(can)照(zhao)(zhao)體的(de)(de)(de)溫(wen)(wen)(wen)(wen)度值(zhi)。
  得到設(she)(she)備(bei)準確(que)溫度(du)(du)值以后(hou),若設(she)(she)備(bei)溫度(du)(du)異常,則應(ying)在表(biao)面溫度(du)(du)判(pan)斷法(fa)(fa)(fa)的基礎上(shang)充(chong)分結合相(xiang)對(dui)溫差判(pan)斷法(fa)(fa)(fa)及同類比較(jiao)(jiao)法(fa)(fa)(fa)進行(xing)初(chu)步(bu)判(pan)定(ding),現場得出初(chu)步(bu)結論(lun),若有條件,能結合熱普圖分析法(fa)(fa)(fa)及檔(dang)案分析法(fa)(fa)(fa),多(duo)方(fang)比較(jiao)(jiao),現場得出最后(hou)結論(lun)。上(shang)表(biao)中(zhong)列出了缺陷的三種性(xing)質:一(yi)般(ban)缺陷,是指(zhi)對(dui)近期(qi)安全運行(xing)影響(xiang)不(bu)大(da)的缺陷。可列入年、季度(du)(du)檢(jian)修計劃(hua)中(zhong)消(xiao)除(chu);重大(da)缺陷,是指(zhi)缺陷比較(jiao)(jiao)重大(da),但(dan)設(she)(she)備(bei)仍可在短期(qi)內繼續安全運行(xing)的缺陷。應(ying)在短期(qi)內消(xiao)除(chu)消(xiao)除(chu)前應(ying)加強監視;緊急缺陷,是指(zhi)嚴重程度(du)(du)已使(shi)設(she)(she)備(bei)不(bu)能安全運行(xing),隨時可能導致發(fa)生事(shi)(shi)故(gu)(gu)或(huo)危及人身(shen)安全的缺陷u必(bi)須盡快消(xiao)除(chu)或(huo)采取必(bi)要的安全技術措(cuo)施(shi)進行(xing)處(chu)理。我們對(dui)缺陷作出結論(lun)時需謹慎,結論(lun)的誤判(pan)可能會導致設(she)(she)備(bei)的不(bu)必(bi)要停電,影響(xiang)供(gong)電可靠(kao)性(xing)或(huo)導致設(she)(she)備(bei)的漏檢(jian),從而(er)引發(fa)人員(yuan)責任設(she)(she)備(bei)事(shi)(shi)故(gu)(gu)甚至電網(wang)事(shi)(shi)故(gu)(gu)或(huo)人身(shen)傷亡事(shi)(shi)故(gu)(gu)。
  結(jie)論:我(wo)們對(dui)紅(hong)外線診斷測溫所反(fan)映的設備異常(chang),需經過(guo)反(fan)復分(fen)析(xi)法(fa)、檔案分(fen)析(xi)法(fa)等方法(fa)多方結(jie)合比較(jiao)方能(neng)最后(hou)作(zuo)出結(jie)論,這才(cai)符(fu)合我(wo)們狀態檢(jian)修(xiu)(xiu)工作(zuo)的常(chang)態開(kai)展(zhan)及(ji)優*服務的深(shen)化推進的要(yao)求,才(cai)能(neng)真(zhen)正意義上實(shi)現“應修(xiu)(xiu)必修(xiu)(xiu),修(xiu)(xiu)必修(xiu)(xiu)好(hao)”的檢(jian)修(xiu)(xiu)目(mu)的,從(cong)而以有限的人力(li)物力(li)保(bao)障逐漸(jian)增(zeng)加(jia)的設備檢(jian)修(xiu)(xiu)效果,保(bao)障設備安全(quan)可靠運(yun)作(zuo),保(bao)障電(dian)網安全(quan)穩定運(yun)行,打造出真(zhen)正的“電(dian)網堅強、資(zi)產優良、服務優*、業(ye)績優*”的“一強三優”電(dian)網企(qi)業(ye)。